Non-standard Gantry Crane Cleaning Equipment for Ground Solar Projects

Place of Origin: China

A versatile solar station O&M equipment, with high soiling removal throughput up to 12000m²/hour, made possible by its special cross-row cleaning process and large-capacity lithium battery. This special purpose vehicle is engineered for centralized photovoltaic clusters, ensuring efficient cleaning and intelligent inspection for backbone solar projects, by packing PV panel cleaning brushes and high-end detection cameras into a tire-mounted mobile gantry crane platform.

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Introduction

The body of the gantry crane solar cleaner is made by impact-resistant metallic material, coming with a full-size-fit brush mechanism hung on the wide-span beam structure. The intelligent equipment straddles over one solar row and starts the photovoltaic cleaning process while moving from one side to another, then proceeds to the next row for operational continuation. An alternative solar panel cleaning solution to improve power generation efficiency and reduce O&M costs for solar asset owners, in addition to the hanging type solar panel cleaning robots.

Advantages

The cleaning machine supports two working modes for option: operator remote control and unmanned self-operation. You can choose to use a remote to have instant control over the moving gantry crane and cleaning components, or freely switch to the autonomous mode, letting it to travel long distance along the continuous solar rows with photovoltaic cleaning works done automatically.

To suit the latter purpose, we have developed smart control system, advanced positioning and navigation system and wireless communication system. So, the mobile gantry crane solar cleaner can perform auto-driving to implement automated solar cleaning cycles without worrying about complex vehicle manipulation and route planning. Rather, the operator can get real time monitoring over the onsite path tracking and equipment status data from cloud management backend.

In terms of land passability, our four-wheel-drive mechanical configuration delivers strong motion power during full-load cleaning operations, with climbing gradeability up to 10 degrees and 100mm obstacle crossing height.

What’s more, a resilient battery is employed as the power source lasting around 12 hours, which reliably supports the utility scale solar cleaning operations. In order to further enhance coverage requirements, we offer fuel generator for your option, achieving extended driving range.

Efficient one-pass cleaning is fulfilled by the compound cleaning arrangement, combining dual roller brush sweeping, dust vacuuming and water washing. The panel friendly brushes with soft bristles, counter-rotate at high speed to provide effective dust dislodging force; In the meantime, the vacuum cleaner starts collecting dust through direct suction within the enclosed space between the two roller brushes, to prevent contamination of reentrainment. In cases of heavily stubborn fouling formed on certain PV panels, you can partially use water-fed wet cleaning method for thorough dirt removal, suitable for arid regions.

To ensuring satisfactory cleaning performance and damage free operation, the intelligent solar cleaning equipment adopts a self-adaptation linkage cleaning architecture, dynamically adjusting the brush angle, position and contact pressure according to different terrain condition, PV panel installation tilts, solar array layouts as well as the mounting structure heights.

When equipped with visible light camera & infrared thermal imaging camera, the cleaning gantry system can simultaneously carry out PV module cleaning and inspecting. Powered by artificial intelligence technology and onboard computing modules, on-patrol photovoltaic inspection realizes effective recognition of abnormities, defects, shading on the solar panel surfaces, supporting automatic generation of health inspection report.

Key Features
  • High-efficiency full-size-fit brushes supporting one-pass cleaning.
  • Direct dust suction vacuum cleaner avoiding re-contamination from fugitive dust.
  • Flexible combination of dry cleaning and wet washing fitting diverse soiling profiles.
  • Dynamically self-adaptative cleaning mechanism preventing physical damage to solar assets.
  • Agile row-shifting mobility advantage improving cleaning efficiency of multiple solar arrays.
  • Robust obstacle crossing tires conquering road bumps and uneven terrains.
  • Standard disassembly and assembly structure facilitating storage and transportation.
  • Visualized backend management platform offering real-time monitoring over remote sites.
Typical Applications

This wide-span special solar cleaning equipment is targeting at intelligent soiling removal operations of ground-mounted utility scale solar matrix or solar arrays, highly compatible with water-scarce regions.

Main Parameters
 
 
 
 
General
Category Non-standard Type Solar Cleaning Equipment | Specialized Solar Station O&M System
VersionSemi-automatic | Fully automatic (Optional)
ControlOnsite Remote Control | Unmanned Auto-driving (Optional)
Coverage Efficiency (Average)8000~12000m²/Hour
Soiling Removal Rate (Average)95%
Battery Runtime12Hour
 Max. Traveling Speed60m/min
Cleaning ModeWaterless mode/Wet mode (Onboard water tank)
Cleaning MechanismDual roller brushes+vacuum cleaner
Adaptation
Compatible Panel Inclination Range33~40° (Subject to the ground clearance to the lower frame edge)
Compatible Soiling TypeSand, dust, surface ash
Compatible Mounting StructureFix-tilt/trackers
Compatible Application ScenarioGround-mounted
Recommended Project ScaleUtility scale solar farms/C&I solar arrays
Passability
Max.  Climbing Gradeability10°
Max. Obstacle Crossing Height10cm
Ambient Conditions
Operating Temperature Range-20~60℃
Basics
Gantry Crane Dimension (L*W*H)5097~6097*2580*3800~4800mm (Custom)
Dead WeightAround 2300KG
Warranty Period1Year, excluding consumables.
Power System
Power Supply MethodBy lithium battery| Fuel generator (Optional)
Recharging ModeCharger
Cleaning System
Cleaning WidthUp to 2P
Roller Brush UnitDual
Optional
Accessories/FunctionsAI-powered PV panel defect inspection
 Unmanned auto-driving
 Onboard range extender generator
Custom Options
  • Gantry crane span and height.

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Power Supply

Onboard Battery+Charger, Optional Fuel Generator

Cleaning Method

Water & Waterless Compatible

Cleaning Mechanism

Dust Vacuum Cleaner, Roller Brush